Industry highlights · Thermal · AI hardware · 8 sectors

1,000+ successful projects

From thermal management and AI server hardware to aerospace, automotive, and medical — end-to-end manufacturing for global teams.

1,000+
Projects
8
Industries
98%
Satisfaction
72h
Avg. lead time
240+
Customers
99.2%
Production yield
Featured case studies

Thermal & AI compute hardware cases

From challenge to solution — how we help leading AI and compute teams solve thermal and structural problems.

Featured CasesThermal / AI compute
Shenzhen AI compute customer — liquid-cooled cold-plate production
Shenzhen AI compute hardware customer (anonymized)
61%
Rth cut
≤1.2°C
ΔT
99.6%
Yield
18 days
納期
Customer Challenge

Next-gen AI inference chips hit 240W/cm² heat flux. Aluminum sinks failed uniformity needs — we delivered OFHC copper liquid cold plates at 5,000 pcs/month for the chip release cadence.

Solution

OFHC copper CNC with 0.8mm microchannels (aspect 1:8), dedicated fixtures, multi-pass finishing to ≤0.010mm flatness, and 3μm electroless Ni-P plating.

Rth from 0.28 to 0.11°C/W (−61%)
ΔT ≤1.2°C; passed JEDEC thermal tests
First 5,000 pcs in 18 days; 99.6% yield
Get quote
Featured CasesAI server parts
East China cloud OEM — AI training chassis sheet-metal program
East China cloud & compute infrastructure customer
10×
Capacity
1 day
Revision
12
SKUs
Zero
Incidents
Customer Challenge

AI training clusters needed high-volume custom 4U OCP Open Rack side panels, air ducts, and cable arms at ±0.2mm bend tolerance with frequent changeovers.

Solution

Dedicated flexible sheet-metal line with automated bending + laser cutting (<30min changeover), digital part library, ECO response within 24h, and versioned traceability.

Monthly capacity 800→8,000 pcs (10×)
Revision response 7 days → 1 day
12 SKUs delivered with zero quality incidents
Get quote
Featured CasesAutomotive / thermal
South China EV OEM — battery thermal extruded heat-sink program
South China EV thermal management customer
600k
Shipped
100%
Airtight yield
≤12 days
納期
18%
Cost save
Customer Challenge

Battery packs needed custom aluminum extruded sinks with 14 microchannels, 0.9mm walls, CNC finishing, and airtight test (0.3 bar × 30s zero leak) at 2,000 pcs/month.

Solution

Co-designed extrusion die for flow uniformity, 6063-T5 extrusion + CNC datum holes, in-house 100% airtight inspection, and dedicated inventory for lead time.

Section ±0.05mm; wall uniformity ≤0.05mm
100% airtight yield; 600k pcs with no batch issues
Stable lead time ≤12 days
Get quote
8 industries covered

Manufacturing cases by industry

Expand cards for details, or open the industry page

Thermal
Thermal & heat management
143+ Cases
Thermal resistance −40%

Specialized in heat sinks, vapor chambers, cold plates, and heat pipes. Aluminum, copper, and composites with fin pitch down to 0.8mm for high-power chips, AI servers, and power devices.

Representative cases
AI inference card cold plate
Cu + CNC milling
Rth 0.12°C/W
Integrated liquid-cooled heat sink
Al 5052 + welding
Flow resistance −38%
GPU server extruded heat sink
Extrusion CNC + anodize
200W/cm² heat flux
Power-module Cu baseplate
OFHC copper CNC
Flatness ≤0.015mm
Compute hardware
AI servers & compute hardware
98+ Cases
24h rush delivery

Precision structures for AI inference/training servers — chassis, backplane brackets, cable management, GPU trays — with fast iteration and low-volume production aligned to compute OEM release cycles.

Representative cases
AI cluster chassis side panel
Aluminum sheet metal
3-day sample + 7-day batch
GPU tray assembly
Sheet metal + CNC
8-GPU layout
CDU liquid distribution bracket
Precision Al CNC
Position 0.05mm
Server backplane stiffener
Stainless + bend
120kg load
High Precision
航空宇宙
128+ Cases
±0.005mm ultra-precision

Precision structures, lightweight titanium parts, and composite components for aerospace clients, aligned with AS9100D and NADCAP. From UAV and satellite parts to avionics and test validation, we support prototype through low-volume production.

Representative cases
UAV OEM — Carbon fiber airframe production
5-axis CNC + composite finishing
32% weight reduction, 0.018mm coaxiality, 50 sets in 12 days, passed customer vibration rig testing.
Satellite payload firm — Titanium bracket structure
Titanium 5-axis milling
0.008mm flatness, 0.012mm position, passed thermal cycling first pass, stable 200 pcs/month.
Avionics integrator — Lightweight mounting bracket
Aluminum precision milling + anodizing
Zero cracks in shock test, insulation pass, 9-day delivery, added to customer AVL.
Wind tunnel lab — Complex surface model parts
3D printing + 5-axis finishing
Max surface deviation 0.07mm, three versions in 11 days, wind tunnel vs CFD deviation <3%.
Rapid Pilot
自動車製造
256+ Cases
7-day fast delivery

Prototype validation and low-volume pilot runs for interior, exterior, chassis, and new-energy components. IATF16949-aligned process system supporting APQP samples, fixtures, and pilot batches.

Representative cases
NEV OEM — Battery pack housing pilot
Laser sheet metal + welding
100% leak pass, UN38.3 first pass, on-time 7-day delivery, entered 1,000-piece pilot.
EV brand — Class-A dashboard prototype
CNC + paint + texture
Class-A passed first review, 7-day sample, saved two rework cycles.
Tier1 — Steering knuckle pilot validation
Cast blank + 5-axis finishing
Fatigue pass, 100% dimensional yield, 14-day delivery.
Legacy OEM — Rapid gauge iteration
CNC + precision grinding
3.5h changeover, two gauge sets in 18 days, zero line-stop incidents.
Certified
医療機器
89+ Cases
ISO13485 aligned

Medical-grade machining with PEEK, biocompatible titanium, and 316L stainless, aligned with FDA/CE requirements. Surgical instruments, implant prototypes, diagnostic structures, and custom fixtures with full traceability.

Representative cases
Orthopedics firm — Titanium implant prototype
5-axis milling + mirror polish
Biocompatibility pass, Ra 0.35, fatigue life met, 15 pcs in 12 days.
Surgical robot firm — Instrument end effector
Stainless precision milling
500 sterilization cycles no corrosion, <5% edge deviation, on-time 8-day delivery.
IVD firm — Diagnostic device housing
Injection + painting
UL94 V-0 pass, 500k fatigue no cracks, estimated 500k mold life.
Minimally invasive firm — PEEK spinal connector
PEEK precision milling
ISO10993 pass, burr-free edges, 30 pcs in 10 days, entered clinical prototype phase.
Premium Finish
コンシューマーエレクトロニクス
312+ Cases
Class-A appearance

Rapid prototyping for phone, wearable, and smart hardware appearance and structural parts with gloss, matte, sandblast, and anodize finishes. Parallel version iteration with fit validation to shorten time-to-market.

Representative cases
Leading phone brand — Flagship frame prototype
CNC + anodizing
Class-A first pass, 10 colors ΔE<0.8, 48h sample, saved 1 week to launch.
TWS brand — Earbuds case housing
Injection + painting
0.018mm fit, IP54 pass, 100k fatigue no cracks, 100 sets in 7 days.
Smartwatch OEM — Case and bezel
CNC + anodize + engraving
24h sample, 10 colors approved, 0.1mm assembly gap met.
Tablet OEM — Aluminum back cover
CNC + brushed sandblast
Brushing consistency approved, 3-day delivery, no antenna performance loss.
High Reliability
産業設備
167+ Cases
Custom production

Custom industrial parts, spares, and fixtures with large-format machining and responsive replenishment. Hydraulic, pneumatic, automation line, sensor, and tooling parts with end-to-end QC.

Representative cases
Hydraulic equipment firm — Valve body precision part
4-axis CNC + honing
0.3cc/min leakage, Ra 0.6, stable 300 pcs/month, customer downtime down 40%.
Automation integrator — Line positioning fixture
CNC + precision grinding
0.008mm repeat, 25min changeover, 12-day delivery, zero ramp anomalies.
Sensor firm — Stainless IP67 housing
CNC + seal groove finishing
100% IP67 pass, 6g threads met, 7-day delivery, 500 pcs/month.
Heavy industry — Obsolete gearbox end cover
Reverse scan + CNC
8 pcs in 4 days, 2000h runtime no issues, customer added 40-piece order.
軽量化
ロボット
95+ Cases
Lightweight design

Custom robot structures, transmission parts, and end effectors with lightweight, high-rigidity optimization. Cobots, mobile robots, industrial arms, and grippers with rapid iteration and low-volume ramp.

Representative cases
Cobot OEM — 7-axis arm structure
7075 CNC + topology optimization
28% weight cut, rigidity maintained, 0.018mm coaxiality, 10-day delivery.
Reducer firm — Harmonic housing finishing
Precision CNC + grinding
0.002mm cylindricity, hardness pass, 12-day delivery, entered volume supply.
AGV OEM — Chassis load frame
Sheet bending + welding
1.5mm distortion, 500kg static pass, 14-day delivery, <2h/ unit on-site assembly.
Vision picking firm — Flexible gripper
CNC + 3D printing
3-day first sample, 98% pick success after 3 iterations, entered 200-piece pilot.
Creative Forms
建築デザイン
43+ Cases
Irregular structure fidelity

Architecture models, special displays, and concept validation with complex surfaces, textures, and coatings. Landmark models, facade samples, art installations, and exhibition props with schedule-aligned delivery.

Representative cases
Design institute — Landmark 1:200 display model
3D print + CNC finishing
1:200 fidelity approved, exhibition praise, follow-on 1:100 detailed version ordered.
Facade contractor — Double-curved aluminum panel
Sheet forming + CNC
Surface fit pass, 7-day delivery, helped win 2000㎡ follow-on project.
Art institution — Large installation truss
Aluminum welding + sandblast
42% weight cut, 4h on-site assembly, transport cost down 35%.
Real estate — Sales center sand table model
3D print + hand finishing
On-time 15-day delivery, successful launch, phase-2 sand table ordered.
Thermal Mgmt
新エネルギー
78+ Cases
Thermal structure optimization

Battery housings, thermal structures, and related parts with safety, efficiency, and traceability from sample to ramp. EV packs, energy storage cabinets, liquid cold plates, inverter thermal parts, and charger structures.

Representative cases
Power battery firm — Pack aluminum housing
Sheet metal + laser welding
100% IP67, UN38.3 first pass, 10-day delivery, entered 1,000-piece pilot.
Thermal mgmt firm — Liquid cold plate
Aluminum extrusion + CNC micro-channels
38% thermal drop, 22% flow drop, 2,000 pcs/month, entered volume supply.
Storage integrator — Cabinet frame
Sheet bending + bolt assembly
4h on-site assembly, 12-day delivery, customer added 50-set order.
PV inverter firm — Thermal housing
Extrusion + CNC + anodize
Thermal target met, IP54 pass, 8-day delivery, production tooling in development.
Customer highlights

Customer reviews

Feedback from partners in thermal, AI servers, automotive, robotics, and more

Zhang
Verified
Hardware R&D Director · Shenzhen AI compute customer

From sample to production, the cold-plate program was highly professional. Engineers proposed microchannel optimizations that beat our Rth target by 20%. Delivered two days early with >99% yield — our best precision supplier.

AI chip cold plate · OFHC copper CNC
Dec 2024
Li
Verified
Supply Chain Director · East China cloud infrastructure

We revise AI server chassis designs every quarter. After switching to AgileMakeAI, ECOs get same-day replies and 24h samples that match our release rhythm. Two years in, they are our only Class-A structural supplier.

AI training chassis · sheet metal
Jan 2025
Dr. Chen
Verified
Principal Thermal Engineer · Suzhou power semiconductor

IGBT copper baseplates need extreme flatness — others could not hit 0.015mm. AgileMakeAI provided a full process from rough mill to grind with inspection at every step. First 50 pcs all passed; now in stable production.

IGBT Cu baseplate · OFHC grind
Nov 2024
Wang
Verified
Founder / CTO · Shanghai robotics startup

As a startup we often need 1–3 piece samples that other shops refuse. AgileMakeAI takes them at fair prices in 3 days and helps with DFM — trusted from Series A to B.

Cobot joint · Al CNC
Feb 2025
Liu
Verified
Structural Engineer · Shenzhen wearable hardware

Smartwatch housings demand Class-A surfaces. Their engineers learned our cosmetic criteria; the first sample passed review and went straight to volume — saving 2–3 sample loops.

Watch housing · CNC + anodize
Oct 2024
Zhao
Verified
Purchasing Director · Dongguan industrial automation

Hydraulic valve bodies need H7 bores and strict internal leakage. First 30 pcs all passed hydraulic tests; we now route all precision hydraulics to AgileMakeAI.

Hydraulic valve body · 4-axis CNC
Jan 2025
Customers

Selected partners

Leading teams in AI compute, consumer electronics, EV, and medical devices

A
AI compute
Strategic partner
C
Cloud
Strategic partner
新エネルギー
Core partner
S
Semiconductor
Core partner
ロボット
Core partner
M
Medical
Preferred partner
コンシューマーエレクトロニクス
Preferred partner
U
UAV
Preferred partner
Start collaborating

Your project — the next success story

Whether thermal parts, AI server structures, or precision consumer/medical parts — we can propose and quote within 24 hours.

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製造事例 | 自動車・医療・電子・ロボット | AgileMakeAI